By Steve Weiss

GUITAR ELECTRONICS PART II

Last month I explained how guitar pickups work. This month we move on to the other components inside the guitar that the pickups connect to. At first glance, the electronics inside the guitar appear fairly simple and physically they are, but in an electronic sense there is more than meets the eye going on.

VOLUME POT

The volume pot (short for potentiometer) enables us to control the volume of the guitar and for an astute player it can be used to vary guitar tone in relation to distortion. A volume pot is actually a variable resistor. If you take one apart you will find a circular trace of carbon printed on a non conductive backing. Each end of the carbon trace is connected to a terminal that a wire can be soldered too. A third terminal, in between the other two, is connected to a movable conductive wiper turned by the shaft connected to the knob on the front of the guitar.

The wiper traverses the carbon trace and according to where it is set on the trace taps off the resistance of the trace at that point. For instance, if we have a pot that has a value of 10,000 ohms, if you measure between the outside terminals on an ohmmeter you will read 10,000 ohms between the terminals. If you leave one ohmmeter probe attached to one of the outside terminals and place the other probe on the center terminal you will see the resistance vary as you turn the shaft which moves the wiper across the carbon resistor trace.

According to where the wiper is sitting at any given time the resistance will vary between zero ohms (wiper positioned closest to trace probe is on) and 10,000 ohms (wiper positioned at terminal on other side). If you were to move the probe between the two outside terminals at different positions of the wiper you would note that as the resistance increases between one outside terminal and the wiper terminal, it is decreasing between the wiper terminal and the other terminal. If you add the two values you get between the two outside terminals and the wiper at any given point it would total to 10,000 ohms. Therefore we see that wherever the wiper is set we are dividing the resistance proportionally. This is the standard way a volume pot is connected to a pickup and is called a voltage divider. The pickup output is connected to one of the end terminals of the pot and the other pot end terminal is connected to ground. The signal output is taken from the center terminal. As we said above as the wiper traverses the carbon trace the resistance varies.When the pot is on full there is no resistance between the wiper and center terminal and maximum signal flows to the output. When the pot is turned to zero the wiper is hooked to ground and no signal passes to the output. An additional benefit of this is that the input to the amplifier is also held at ground silencing the amplifier. If it didn't hold the amp input at ground you would hear about the same amount of noise you hear when the amp's volume control is turned up and the other end of the cable is not plugged into the guitar.

Another point about volume controls is that even when they are on ten there is still a connection between the pickup and ground through the resistance of the carbon trace. This creates a load on the pickup lowering its output and varying its tone because of impedance mismatching between the pickup and pot. Obviously the higher the resistance of the pot the less load is put on the pickup raising its output and treble content. Why then it could be asked is a higher value control not always used? Most people have noticed that a single coil pickup is normally paired with a 250K pot and a humbucker is paired with a 500K pot. Why not use a 1 meg (million) pot for all pickups and have the least load? As it turns out the way this is looked at by pickup designers is that there should be a specific load damping the pickup. This serves to smooth out its response and generally the values stated above work well. In the Nineties Gibson decided that the pickups they were currently using sounded best with 375K controls. This is something to watch out for if you have one of these guitars and are upgrading to replacement humbuckers. Those pots should be changed to 500k to prevent the guitar from sounding dull.

It can also be said that the entire circuit from the pickup to the volume/tone pots and including the front end circuitry of the amp all work together as one circuit to create tone. This is why the same pickups can sound radically different when installed in different guitars or used with different amps. Even different pots of the same value can sound different. Since the carbon trace is printed on a non conductive wafer which is held in place by the metal pot cover that is connected to ground there is potential for the wafer to act like a capacitor and pass highs to ground. Different composition wafers can have different capacitances and also ESR (equivalent series resistance) making two different pots in the same circuit affect the tone of the guitar differently. It's subtle but replacing the pickup on a guitar from a player who really knows how his guitar sounds can be noticeable.

One other major difference between two pots of the same value is their taper. Taper is the amount of change in resistance per degree of pot shaft rotation. There are two main types of taper linear and audio(log). Linear has an equal amount of resistance change per degree of rotation. Therefore if you set a 500K pot to 5 you will measure 250K between either outside terminal and the center terminal. Linear taper does not always work well in audio circuits because the pot does very little until it is turned past six or seven. This is because audio circuits (and the way our hearing works) are logarithmic. The log pot lays out the change in resistance per degree of rotation in a fashion that helps the pot give usable control over the signal level from a wider amount of the pot's rotation. Unfortunately there is no standardized log pot taper. It can vary greatly. This is why sometimes when you replace a log pot in your guitar with another log pot the control range of volume seems different. There is usually no way of knowing if it will be different until you try it unless you can find an exact replacement control for what was originally used. Sometimes a manufacturer will label their pots with a code informing us of the taper. You might see 100K 10A. This means that when the 100K pot is set to 5 it has 10% of the resistance (10K). If the pot said 20A it would be 20K at half rotation. These codes I see often on the pots used in amplifier circuits and unfortunately, I don't usually see it on replacement pots from companies such as All-Parts.

One problem that comes up using standard passive high impedance guitar pickups is that there often is a region on the volume pot rotation where noise gets added to the signal. This can start as soon as the pot is set below full output usually occurring between nine and around six .The noise starts to diminish as the pickup is dialed below five. This of course is of great annoyance to anyone who likes to vary their distortion tone using the guitars volume control. The reason for this is an impedance mismatch is created raising the impedance of the pickup system enabling it to act as an antenna for any magnetic noise in the vicinity. The guitar's impedance should be no more than a tenth of amp's input impedance. Since the standard amp input impedance is one million ohms (1 meg) then anything below 100,000 ohms (100K) should be correct. Here is what happens. When the guitars volume is at ten the source impedance of the guitar is the pickup impedance in parallel to the volume pot. This will always be slightly lower than the pickups impedance (typically around 10-20K).

Trust me this is Ohms law. But when you start to dial the guitar back from ten now we are adding the resistance of the pot in series between the guitar pickup and wherever the pot is set at. For example if the pot is set at five on a 500K linear pot we have added 250K ( way more than the allowable 100K ohms) in series with the pot raising its impedance and subjecting it to noise pickup. As the pot is dialed down below five, although we are adding more resistance in series, the amplifier's input is being pulled closer to ground turning the volume and noise down. Another side effect of this problem is that the impedance mismatch caused by the extra series resistance also causes the high end of the guitar to be lost as the pot is dialed back from ten. A good solution to combat this is to place a small cap of around 100 -200 microfarads between the pot's wiper terminal and the terminal that the pickup is connected too. Since caps pass highs only the high frequencies are shunted around the series resistance that is added as the pot is dialed down and are passed right to the output maintaining the high end sparkle that is heard when the pot is set to maximum. Here is where active pickups provide a solution. Active pickups have an extremely low output impedance and work well with pots in the 25K to 50K range. Obviously there is not much series resistance created when these pots are dialed back so the noise problem is not there. A good solution for those who can tolerate all the other attendant problems of active pickups.

TONE CONTROL

The passive tone control on a guitar consists of a pot and one cap. Please remember that passive means a cut only circuit where we can not add but only subtract high frequencies from the signal. One side of the cap is hooked to the audio where tone control is desired. This can either be the master output (sum of all pickup sounds) or the output of an individual pickup. The other side of the cap is hooked to the center terminal (wiper) of the pot. Here we are going to use the pot as a variable resistor only.

One terminal of the pot goes unused and the other terminal is connected to ground. Here is what is happening electronically: A cap passes high frequencies more than lows. All caps can pass high frequencies, but according to the value of the cap in microfarads, it will start to block low frequencies more and more at progressively lower frequencies as the value of the cap on microfarads is increased.

Therefore if we hooked a cap without a pot between a signal and ground it would shunt high frequencies to ground leaving the signal with only the lower frequencies to pass to the output jack. Again the range of frequencies shunted to ground is determined by the value of the cap. If we add the pot back into this circuit, since it is being used as a variable resistance between the audio signal and cap, we can use it to control the amount of signal the cap gets. Therefore we can set the desired amount of high frequency cut by varying the pot. One thing to note about this type of circuit. Since the full resistance of the pot is connected to the circuit at all times between the signal and the cap, there is always some amount of tone cut taking place even when the pot is set for minimum cut. According to how you want to look at it, either this is the "correct" sound or it is possible to get more high end from the guitar by removing the tone control. You may have seen some Fender guitars with a tone control that has a click at one end of the pots rotation. This is a switch that enables the tone control to be switched out of the circuit.

SWITCH

Any guitar that contains more than one pickup contains a switch to select between its pickups. Gibson two pickup guitars historically contained a three way toggle switch to switch between either pickup or to enable both of them to be played together Standard today on Fender 3 pickup Stratocasters is a five way switch, but the early Strats and Telecasters contained three way switches. In the case of the Strat you were limited to the choice of the bridge, middle or neck pickups by themselves. It was later discovered by accident that the switch could be manipulated between positions and would activate two of the pickups at once yielding new and useful tones. Therefore middle and neck or middle and bridge could now be played together. This was of interest to artists such as Clapton and Skynyrd who did much to popularize the hollow quacky type of tone. Other Strat artists such as Blackmore and Hendrix stuck to using only the individual pickups. But the standard switch today on a Modern Stratocaster is a five way.

Much can be done with switching. Aside from a switch selecting pickups, multi pole 5 way switches can be utilized that for example to enable tone controls to be switched out on certain pickups choices or a coil tap on a pickup to be engaged on certain positions of the switch. Extra toggle switches can also be added to the control set to add additional functions to the guitar's wiring. In the case of Gibson guitars where they use their standard three way toggle it is necessary to add extra switches to get additional switching functionality. A good way to do this on a Gibson is to replace the standard pots with switched pull pots. Then the extra switching functionality can be wired in without having to drill holes in the guitar to mount toggle switches.

JACK

Obviously the main function of the guitar jack is to provide the connection of a cable to send the guitar's signal to the amplifier.This jack is often erroneously referred to as the guitar input jack, but it is actually the output jack as the signal is coming from and not going to the guitar. The most important thing about the output jack is that it be a high quality one. Too many guitars nowadays have inexpensive Chinese jacks that are prone to noise, intermittent operation and early failure. Reigning supreme is still the open frame Switchcraft 11 series jack. I have seen these jacks still working well on equipment from the fifties. All that is needed is too keep its nut tight so it doesn't twist around and break the wires soldered to it. One type of jack that is a constant source of problems are the enclosed tunnel jacks. Even the ones from Switchcraft fail and become intermittent. They are utilized when the manufacturer wants to drill only a small whole through an area of thick wood. This type of jack is extremely popular in basses and some guitars. Ibanez loves to use these and they fail quite often.

In addition to carrying the guitar signal some jacks have extra terminals on them to perform other functions. If a ring/ tip/sleeve (called RTS and also stereo) jack is used on a two pickup guitar, each pickup can be sent to a separate amplifier enabling stereo operation. Rickenbacker basses were set up this way. A stereo Y cable must also be used to hook up to the two amps. The most popular use of the stereo jack though is for an instrument containing active electronics. The negative lead of the battery is connected to the jack's ring terminal. When a mono 1/4" plug (no ring terminal) is inserted in the jack, the battery negative wire is connected to the sleeve of the plug which also contacts ground completing the circuit and turning the active circuitry on. When the plug is removed from the jack the circuit gets turned off as the battery is no longer making a complete circuit. This also turns off the battery when the guitar is not in use making it last longer.

This covers the major components contained in a guitar.Next month we will build on our new knowledge of pickups and their associated components and discuss how they interact with each other to create the guitars tone.


Steve Weiss is the owner and main technician of Steve Weiss Electronics Inc. He is experienced in the repair of analog and digital musical equipment. This includes everything from Vintage Tube Amps and Pro Audio equipment to Digital Keyboards There is also a guitar repair shop staffed by some of the areas top guitar repair techs. He is authorized for warranty work on most major brands. Steve Weiss Electronics is located inside of Sam Ash Music at 5460 West Sample Road Margate, FL 33073 954-975-3390 Ext 272. Steve has also spent 25 years on the road as a performing guitarist and is the designer of Primal Guitar amps that can be seen at Primal Audio.com Steve can also be reached at stevew@metromusicmayhem.com
Sam Ash Quikship Corp.

 

 
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