By Doron Markowitz

Joe Koontz's "Thunderbox" guitar

Hello again and welcome to another installment of Luthier's Corner. This month, I’d like to discuss hybrid guitars, specifically electric guitars that have acoustic piezo bridge systems, which help expand the tonal spectrum of the instrument. Piezoelectric technology has come along way since first introduced decades ago. Thanks to various manufacturers, it’s possible to convert an existing electric guitar to acoustic/electric, or even build such a hybrid. To showcase an example of this technology, I present my most recent custom guitar, which was built for an up and coming local musician.

OK folks, here is Joe Koontz's "Thunderbox" guitar that I just finished building on 8-25-14. It's a semi-hollow body design with the body consisting of 1 1/4" thick poplar frame and 1/4" sapele top and back, finished in a subtle walnut burst stain and several coats of high gloss 2 part acrylic poly. It is accented with 1/8" thick maple, stained amber and also cleared the same as the body. the pickguard, control cavity covers, and custom speed knobs are those accents. It is a set neck design with a 25.5" scale length, 1 11/16" Graph Tech tusq nut, maple neck, rosewood fretboard, jumbo frets and block pearloid inlays. tuners are die-cast Taylors. It has a very hot pair of chrome covered dog-ear P-90's that each put out around 12K, wired to a 3 way toggle switch, 500K volume, 250K tone and .022 cap, to a dedicated output jack.

The bridge is a Graph Tech Guitar Labs Ghost piezo tuneomatic, wired to their Acousti-Phonic preamp system, with its own 250K push/pull volume which has a mid-boost, and then to its own dedicated output jack. If you look closely, you can see a special string mute clip that I made, between the bridge and stop bar tailpiece. that is to prevent unwanted overtones from ringing out, which can really be heard when using the acoustic pickup. The guitar is strung with Black Diamond 11's, and tuned down a whole step to D. I also installed a set of Grover strap locks for solid live performance. She weighs about 5-6 lbs. The action is about 1/16" at the 12th fret, and she plays and sounds killer.

To get an idea of how I built this guitar, take a look at the following pictures:

Picture A shows me cutting out the template for the new body shape using ½” mdf board.

Picture B shows the poplar frame glued to the sapele back, with the sapele top next to it, ready to be glued on as well.

Picture C shows the top glued and clamped onto the body.

Picture D shows me routing out the various cavities in the body, such as the neck pocket, pickup cavities, etc.

Picture E shows the neck and pickups being test fit in their respective cavities, which look perfect.

Picture F shows the neck glued and clamped into the body.

Picture G shows the piezo system that I used for this- a ghost piezo tuneomatic bridge, and the Acousti-Phonic preamp system, both from Graph Tech Guitar Labs.

Picture H shows the guitar completely assembled and ready to play, after all of the stain and finishwork, electronics and hardware installations, etc.

To get a full rundown of the entire build process, click on this link for a step by step photo log:
https://www.facebook.com/media/set/?set=a.792612760778453.1073741862.100000892103878&type=1&l=c36dbae8bf

And to hear it in action, click this link to watch the demo video: http://youtu.be/ualJyK9eikc

What’s great about this sort of technology is it obviously makes it possible to play acoustic-based and electric-based songs at a gig without having to break out a “proper” acoustic guitar anymore. And as the technology is ever improving, the tone quality and sound becomes that much more realistic.

Click on THE IMAGE to view in actual size

Pic A

Pic B
Pic C
Pic D

Pic E

Pic F
Pic G
PIc H

Well, I hope you found this month’s article informative and enlightening. Once again, thanks for reading my column and remember no task worth accomplishing is ever achieved if not pursued with fierce dedication. Believe in yourself, and make happen that glorious noise called music! Until next time, remember, there is nothing you can't do if you set your mind to it! Cheers!

 


D Guitars Miami has been a full-service repair and manufacturing shop since 1988 serving South Florida with the highest attention to detail one can expect. No job too big or small. Whether you need pickups replaced, new frets, a total refinish, broken head stock rebuilt, or just want a custom crafted instrument built to your exacting specifications, D Guitars Miami can do it all, from acoustic, to electric, guitar or bass. (305) 896-1811 dguitarsmiami@yahoo.com
 
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